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Watco Concrex® Carbon Fibre - Epoxy Repair Mortar

For super strength long lasting repairs to concrete floors, ramps & steps

  • Stronger than cement based alternatives
  • Faster drying, ready for traffic in 1 hour
  • 20 year guarantee against impact and abrasion failure
  • Embedded with Carbon Fibre for superior strength
  • So versatile it can be used almost anywhere
  • Resin rich for thin section & feather edge repairs
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The number one epoxy resin floor repair mortar on the market

The only concrete repair mortar embedded with carbon fibre particles

A premium epoxy resin mortar designed to permanently repair damaged concrete floors

Following extensive research and formulation development, we've launched our best ever epoxy repair mortar, Concrex Carbon Fibre. The improved repair mortar has joined the extensive Concrex range, replacing the bestselling original formulation to achieve even greater results

Concrex Carbon Fibre is a premium epoxy resin mortar designed to permanently repair damaged concrete floors. The carbon fibre and ceramic based formulation is now even stronger, more chemical resistant and dries even faster

Select an icon to see the benefit

Select an icon to see the benefit

The benchmark product when it comes to repairing concrete floors

Simple to use, it's already part mixed with the resin and aggregate combined, further reducing preparation time. Simply add the grey activator to the mix (this is coloured to help users ensure it is sufficiently combined) and the product is ready to go.

  • Extremely rapid curing
  • Enhanced abrasion resistance
  • Feather edge or intricate repairs
  • Suitable for use at temperatures as low as 10ºC
  • Stronger than cement based alternatives

Incredibly versatile and durable

Concrex Carbon Fibre is versatile enough for use across a wide-range of environments. It can be used virtually anywhere an ordinary mortar might fail, including holes, guide rails, ramps, steps and spalled joints. The revamped mortar can also be 'moulded' into shape to form a kerb and even repair step nosing. Most repairs using Concrex Carbon Fibre require no primer but it can be used with Watco's Tack Coat for intricate repairs, or thin screeding jobs.

Damaged steps graphic

Damaged steps

Fitting guide rails graphic

Fitting guide rails

Worn floors graphic

Worn floors

Expansion joints graphic

Expansion joints

Different levels graphic

Different levels

Holes graphic

Holes

At Watco, we are proud to be recognised as a genuine industry leader in the world of epoxy resin repair mortars

Benefitting from recent advances in resin technology and access to new raw materials, our chemists have devised a powerful solution that delivers stronger, faster and longer-lasting performance than anything that has come before.

"By blending carbon fibre and ceramic into this formulation, we have enhanced the performance of what was already the number one best-selling epoxy repair mortar on the marketin, providing Watco custromers with the ultimate solution that cannot be beaten".

Chris Budd, Product & Operations Director

Everything you need to know

Specifications

Specifications

Properties Incredibly tough, granite–hard finish, chemical–resistant, anti–slip, priming not normally required, impervious and non-dusting, may be feather-edged, ready for heavy traffic in 4 hours
Suitable for Floors, ramps, steps
Finish Smooth, impervious surface
Interior or Exterior Exterior, Interior
Primer required Yes, Watco Tack Coat is recommended
Composition Two part epoxy resin
Coverage 3m² per 25kg
Application tools Trowel or float
Application Trowel the mortar firmly into the repair
Curing time (at 20°C) 1 hours
Maximum operational temperature 60°C
Pot life 30 minutes
Depth (mm) 50mm
Application

Application

Surface preparation

Surfaces to be treated must be clean, dry and free of all loose material. Wire brushing or sweeping is usually sufficient. Watco Bio-D degreaser can be used if there are spots of oil or grease. If the surface is damp it can be primed with Watco Tack Coat.

The resin content of Watco Concrex® Carbon Fibre is very high. This means that a primer is not usually required when filling holes in concrete floors or resurfacing rough or damaged concrete. Watco Tack Coat adhesive primer is recommended when using Concrex® Carbon Fibre as a thin section screed over smooth surfaces. It is also recommended when repairing intricate/high impact areas such as broken floor joint edges, and damaged step nosings.

Mixing

Each bucket contains Concrex powder and bottles of curing agent. Mix the two components with a trowel until you achieve a uniform grey colour, you can complete the mixing by using your gloved hands. For large quantities, it is advisable to use a mixer.

Application

Apply the repair mortar to the surface to be repaired and smooth with a trowel. To prevent streaks, wipe the blade with a rag soaked in white spirit.

Case studies

Case studies

Test results

Test results

Extensive testing is what makes us the most highly qualified paint and repair manufacturer on the market. Our screeds and repair products are tested in areas of tensile, compressive strength and flexural strength.

Concrex is far stronger than concrete, we don’t need to say it, we can prove it. Here’s a comparison:

 Watco ConcrexConcrete
Tensile Strength15.4 MN3.4MN
Flexural Strength55.9MN6.9MN
Compressive Strength55.2MN21.41MN

Learn more about the tests we carry out and how to read the results here
Full test results can be found on the Technical Data Sheet

Video

Video

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This product:

Watco Concrex® Carbon Fibre - Epoxy Repair Mortar

Watco Concrex Asphalt Repair

Watco Bitu-Mend® Pothole Repair

Watco Flowpatch

From

€127.35

(Ex VAT)

€268.75

(Ex VAT)

From

€75.80

(Ex VAT)

From

€67.85

(Ex VAT)

Please make a product selection to continue

View View View
Composition Two part epoxy resin 2 part epoxy resin plus aggregate Single pack bitumen & aggregate blend Reinforced cement & polymer powder
Durability Extreme Extreme Heavy Heavy
Suitable for asphalt & concrete Concrete Concrete
Deep fill version available
How applied Trowel Trowel Shovel and tamper Pour
Cold setting version available - -

Please make a product selection to continue

View View View

Specialist alternatives

Applying in cold conditions?

Complete your maintenance projects all year round

Our chemists have developed cold curing products with the latest resin technology so you can continue with your repair projects all year round.

All cold cure

Watco Concrex Sub Zero

(5)

For essential concrete repairs during the winter months and cold environments

€160.70 (Ex VAT)

Need to fill a deep hole?

Get the right product for filling holes deeper than 50mm

Our Deep Fill alternatives allow you to apply them at much thicker depths in one application. Meaning you can get a more economical formula that delivers the same strength and reduces downtime.

All hole repair

Watco Concrex Deep Fill

(1)

The ultimate strong repair formula for deeper holes in high traffic areas

€268.75 (Ex VAT)

Need a flexible repair?

Give flexibility to areas prone to movement

Flexible formulations are ideal for areas where vibration, movement or impact may occur. The material moves with the substrate to avoid it breaking up or cracking.

All flexible

Watco Concrex Flex

(16)

For repairing floors subject to vibration, movement or impact. Virtually indestructible

€133.70 (Ex VAT)

Repairing asphalt?

Choose the right product for your surface type

If you are repairing an asphalt substrate, then we have a range of bitumen based products that help blend in with the existing environment.

All asphalt repair

Watco Concrex Asphalt Repair

(1)

Ultra-strong repairs to damaged concrete and asphalt. Epoxy resin with Aggregate

€268.75 (Ex VAT)

Need chemical resistance?

Ensure your floor surface is resistant to chemical attack

if you are repairing an area where chemicals are stored or regularly used, you will need to ensure the repair material can stand up to chemical attack.

All chemical resistance

Watco Concrex Acid Strength

(1)

Permanent floor repairs with excellent chemical resistance

€160.70 (Ex VAT)

A version for every type of application

Watco Concrex Flex

Watco Concrex Flex

For repairing floors subject to vibration, movement or impact. Virtually indestructible

€133.70 (Ex VAT)

Bulk Discounts
Watco Concrex Cold Set - Epoxy Repair Mortar

Watco Concrex Cold Set - Epoxy Repair Mortar

Long lasting formula for concrete repairs in cold conditions

From €133.70 (Ex VAT)

Watco Concrex Sub Zero

Watco Concrex Sub Zero

For essential concrete repairs during the winter months and cold environments

€160.70 (Ex VAT)

Bulk Discounts
Watco Concrex Deep Fill

Watco Concrex Deep Fill

The ultimate strong repair formula for deeper holes in high traffic areas

€268.75 (Ex VAT)

Tools and accessories

What our customers say

Watco Concrex® Carbon Fibre - Epoxy Repair Mortar

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